The best windscreens are made by windtech they are carved from foam blocks not injection molded. there is a huge difference in the way they work. Windtech also does the oem design and builds for companies like shure.
There is nothing special about carving from a foam block - this is normal.
Foam windshields *have* to be carved from foam blocks - everyone does it this way.
You need open-cell foam for a windshield and if you mould it you seal up the foam and the windshield won't work.
Every good windshield manufacturer I know does it this way.
All the manufacturers do it this way - some of the better ones are dual layer foam with a finer foam on the outside and a courser on on the inside, as the fewer bubbles the less colouration occurs (the Sennheiser MZW 8000 is a dual-layer one like this).