Sorry it's taken me a while to respond, I've been out of town..
The baffle doesn't really need to be very strudy. If you're placing the recorder on the floor or a table, the baffle just sits on top of it. I though about attaching it to a base plate so the recorder slips in a little slot at the base of the baffle and the baffle is more secure from being knocked or blowing over. I made the cardboard one in the form of a wedge for a couple reasons: 1) it allows you to view the display from behind or above while using a large enough baffle to be effective, where a true Jecklin-disk would cover the display. 2) The internal capsules are oriented 120 degrees apart and the angle of the wedge approximates this angle. 3) a Jecklin-disk needs a sound absorbant surface to eliminate reflections of the disk's surface which could cause comb filtering. By placing the baffle surface in the same plane as the capsule diaphram (like a boundry mic), multiple paths to the capsule should be eliminated which takes care of the potential comb filtering problem with out the need for a thick absorbant surface. Actually, to take advantage of the boundry effect, the baffle sould be hard and reflective (like the technique of using a pair of PZM mics near the leading edge of two hinged pieces plexiglass). I'm not really trying to use the boundry effect here, but not having to put absorbant or fuzzy material on the baffle faces allows them to be pushed outwards as much as possible, which with the capsules spaced so close together to begin with, allows a little more room for viewing the display. The styrafoam disk would probably work fine, but you couldn't monitor levels or view the display.
I love the 4060's, and use them all the time now, which is why I haven't used the internals much.