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Gear / Technical Help => Remote Power => Topic started by: rodeen on February 27, 2006, 11:47:30 PM

Title: My VR Box
Post by: rodeen on February 27, 2006, 11:47:30 PM
I finally got around to building a voltage regulator box to power my Microtrack from a large 9 volt Lithium Ion battery.
I fully intended to buy a Juice Box from Todd Ramsden but was in the mood to try something simple myself. 
I ended up buying the parts from Aaron Dunlap (http://www.aarondunlap.com).  For $9.50 you get a VR component,
a USB connector, some wires, a standard 9v battery holder, a switch, and an LED.  I threw most of parts away and only used
the VR component and the USR connector.  I also added a project box and a size "M" power connector from Radio Shack.
The project box included a small perf board and mounting hardware.  The Aaron Dunlap kit shows it mounted in an Altoids gum
container.  I thought about using one of the Altoid containers but it looked pretty cramped.  Maybe next time.  All told I have about $17 in parts and a couple  hours of labor into the project and suprisingly the thing worked   :o  Based on my experience, unless you like to
tinker with stuff like this, buy one from Todd!   :D

Title: Re: My VR Box
Post by: bconnolly on February 28, 2006, 12:13:53 AM
That is a slick looking box you have there.  I use a Juicebox myself because I'm really only comfortable hitting the record button.
Title: Re: My VR Box
Post by: Chris K on February 28, 2006, 09:09:50 AM
which voltage regulator did you use?
Title: Re: My VR Box
Post by: thegreatgumbino on February 28, 2006, 09:24:03 AM
+T for the DIY project.
Title: Re: My VR Box
Post by: dallman on March 07, 2006, 11:50:47 PM
Holy smoke! I'm impressed.  :spin: How about some pics of the VR in action???
Title: Re: My VR Box
Post by: Brian Skalinder on March 08, 2006, 12:21:47 AM
Looks like no heat sink.  What voltage are you feeding it?  How hot does it get?
Title: Re: My VR Box
Post by: rodeen on March 08, 2006, 10:35:13 AM
Looks like no heat sink.  What voltage are you feeding it?  How hot does it get?

I didn't put a heatsink on it.  That will be a good addition to my second attempt.  I'm using it to
take a 9.6v Best Buy LIon DVD battery down to 5v to power my Microtrack.  I haven't field tested it
yet.  Probably this weekend.  The little bit I ran it while building it, the voltage regulator didn't seem
to get hot at all.  Warm to the touch but not hot.

Title: Re: My VR Box
Post by: Todd R on March 08, 2006, 11:23:55 AM
Good job, Rodeen!  Looks excellent, I'm sure it'll work fine for you.

On the heat issue, given the Microtrack's current draw and your battery voltage, you'll only be dissipating about 1 watt of heat.  That shouldn't be an issue at all, even without a heat sink.  I'd be more concerned about the lack of a fuse.  I like all power related equipment to have fuses to protect your expensive downstream equipment in case something goes wrong.  If you do any more tinkering, you might want to think about adding a PTC resetable fuse into your circuit.
Title: Re: My VR Box
Post by: Kindguy on March 08, 2006, 05:33:25 PM
wow T+ looks great.
Title: Re: My VR Box
Post by: Nick's Picks on March 10, 2006, 04:24:48 PM
i'd really like to know what VR you used.
i'm dying trying to build a 5v pack that outputs a 2amp current for my ACM660
Title: Re: My VR Box
Post by: bdasilva on March 18, 2006, 08:44:08 PM
Lm7805??   


 http://www.iguanalabs.com/7805kit.htm 


crude filtering but it would work.
Title: Re: My VR Box
Post by: Nick's Picks on March 19, 2006, 07:25:30 AM
cool site.
thanks!

Doug has "ok"'d the use of 6v w/the marantz, so my problems are solved.
Title: Re: My VR Box
Post by: rodeen on April 12, 2006, 06:31:17 PM
I based my box on parts that Aaron Dunlap put together.  I just ordered another couple sets
of parts from him and the VR included is a LD50CV.  I can't find any details on it though.  In my
next attempt I'm going to add a fuse (thanks Todd!) and maybe a heatsink although my current
box doesn't get hot at all.

i'd really like to know what VR you used.
i'm dying trying to build a 5v pack that outputs a 2amp current for my ACM660
Title: Re: My VR Box
Post by: Geoff G on April 13, 2006, 02:58:29 AM
I missed this the first time.  Glad it got bumped! Thanks for the photos.
Title: Re: My VR Box
Post by: Nick's Picks on April 13, 2006, 07:19:37 AM
i picked up a 7805 VR from the shack, and am building one of these suckas for my microtrack.

plan is:
8cell AA holder > vr w/heatsynch > USB mini cable coming out. 
the smallest project box they make is still way too big for my needs.  I might just epoxy the whole thing to the top of the AA sled.
Title: Re: My VR Box
Post by: poorlyconditioned on April 13, 2006, 01:12:17 PM
i picked up a 7805 VR from the shack, and am building one of these suckas for my microtrack.

plan is:
8cell AA holder > vr w/heatsynch > USB mini cable coming out. 
I might just epoxy the whole thing to the top of the AA sled.


That's the spirit!  Epoxy and heat shrink tubing.  Works great.  I would put a heatsink on it though.

  Richard
Title: Re: My VR Box
Post by: bdasilva on April 13, 2006, 07:24:26 PM
google lm7805 circuit ... you should have a cap on the input and output... (to be pro)
Title: Re: My VR Box
Post by: Nick's Picks on April 14, 2006, 07:09:51 AM
pro shmo
I like a good gear bag fire every once and a while
Title: Re: My VR Box
Post by: bdasilva on April 14, 2006, 06:29:50 PM
Not caps as in covers... I mean Caps as in Capicators... maybe a .22uf ceramic disk between the input and ground... a .01uf ceramic disk between the output and ground... go crazy... maybe a 220uf/10 electrolitic between the output and ground to clean up noise and provide stability as the momentary power demand changes. These however nowhere diminish the posiblity of a good bag fire. maybe even a small explosion (loud pop really) if you screw up the polarity too... Power this first at home so only your wife and not your taper buds laugh at you.
Title: Re: My VR Box
Post by: Nick's Picks on April 15, 2006, 08:07:22 PM
my taper buds LIVE to laugh at me, and I usualy give them plenty of chances
Title: Re: My VR Box
Post by: F.O.Bean on April 16, 2006, 05:32:12 PM
i always loved to put caps into an electrical outlet in electronics school, the teacher didnt think it was so funny ;D