still willing to bet this is your prob
[265] My stereo mini or optical mini connector doesn't quite fit properly in the female mini jack, what can I do?
Some users report poor results from stereo mini or optical mini connectors that don't quite fit properly in the female mini jack. Low levels, mono signal, drop-outs, etc., may all be symptoms of this problem. To ensure you don't have this problem, make sure your mini connector clicks firmly into the female mini jack. Unless the mini connector clicks firmly into the female mini jack, you may encounter this problem in the field. There are at least two solutions:
* Buy a different stereo or optical mini plug and see if it fits better
* Use a Dremel or similar tool to sand down the plastic casing which prevents some mini connectors from seating properly in the female jack. Thanks to David Klein for the directions paraphrased here (for David's complete set of directions with pictures, see
http://ca.geocities.com/dkleined@rogers.com/audio/:
o place a piece of masking tape over the female mini jack
o put a tapered grinding tip on your Dremel
o hold the NJB3 firmly and start to grind down the plastic
o be careful not to grind the white input jack itself!
o stop and use your finger to feel the ridge to tell when you're close to grinding the plastic flush with the face of the jack
o clean off the NJB3
o remove the masking tape