I'm 99.9% sure I'm selecting just the one track. I click in the space to the right of "32 bit float." (See JPEG) the box where you can split tracks, etc. I start with the raw 4-track and don't mix to stereo until I have brought up equal amplitude in all four channels. Then I create stereo tracks of the AUD and SBD, then time align. Then I pull out the mixer board and adjust SBD gain to preference.. I then Mix/Render. Then normalize to -.4 dB.
The thing is, I've been using Audacity (2.0) for 2 years, and while I'm not as good as a lot of people here, I have learned to time align, mix/render, EQ, stretch, etc., and haven't encountered this kind of obvious difference. If it wasn't so visually and audibly obvious, I might not have noticed it so quickly.
What's interesting, too, is that a couple of weeks ago, when I first noticed it, I brought up the (right track) level using the slider on the mixer board, and it was quite a jump, perhaps 3-4 dB. When I then went under "Amplify" to check how much it affected the gain, it had not changed: it still read -4 dB, even though I increased the gain about 3-4dB using the mixer board function (but this was prior to mix/render).
I'll post a clip later (cooling off from cutting the farkin' grass). Thanks for looking at this guys, really appreciate it.