Bumping this thread for a public service announcement:
I discovered (unfortunately by recording what turned out to be an unlistenable file of DBT at the National on Oct 26th) that there are SD cards now on the market that are physically larger than others. It's likely measured in microns, but the way you will know is when the card drags in the slot just a tiny bit when being ejected.
Let me back up....day of show I decided to go, and of course all my SD cards were full because of slackness, so I figured I would just grab one in the photo department at Target. My normal card is a Lexar Platinum II, but I saw a Lexar general purpose SDHC card on the peg for $10, and it was marked a class 4, which is more than fast enough for the 661, and it's my preferred brand, so I grabbed one.
I noticed it was a little tight when I put it in, but it formatted normally, and behaved normally at the show.
However, when I got back and transferred the file, it sounded like someone was holding a bowl of Rice Krispies in front of the mics. The music was all there, but also this light static sound layered over it.
Well, I did the standard home trouble shooting deal a few days later, hooking everything up and following the path down from the capsules to the recorder, and I eliminated everything, it was the 661.
I put in one of my Platinum II cards with time on the tail end, and let the rig tape ambient house shuffling, and on playback it was perfectly quiet, no static. So, then I put in the now suspect Lexar General Purpose card, tape more ambient sound, and I'm reaching for my spoon because the Rice Krispies were back.
That is when I noticed that the card did not want to eject smoothly, as I had to pull on it a little bit to free it from the slot. Just for confirmation, I repeated the test with another Platinum II card, quiet as can be.
So, the moral of the story is that if an SD card is tight in the slot of a PMD661, it will not make proper contact inside and will result in a nice fine layer of static all over anything recorded. I am always going to make sure with any future SD card purchases that I stick with the Lexar Platinum II brand of cards that has served me well for over 3 years, but also make sure it slides freely in the slot.
Hope this information saves someone down the road from the hassle and poor results that this issue caused me. 28 years of taping and I'm still learning things.......