Recorded another six sets over the last week, SBD / AUD with 2 FR-AV2s. Bluetooth continues to be inexcusably bad (PCM A10 chaining is a must) & I did get another instance of the unclean file splits issue. So it's sporadic. I pressed REC on both devices at the same time, let them hang from there on out, the settings are all the same except for one recording w/ MICs and the other recording LINE IN, and only one of them has the unclean distorted file split so far. About to dig into the other sets soon. Really frustrating, especially given that it isn't consistently reproducible at home. No idea what is possibly causing it, or if it's just total random chance.
(issue being occasionally getting the the tiniest smidgeon of ultra-high-DB-distortion, <.001s, at the end of the 3 hour file, that I am able to manually cut out of my matrixes during the mixdown, but still just extremely annoying)