-from sound devices faq-
How do you handle the 2 GB file size limit that is often associated with .wav files? Will the file system break a recording seamlessly at a given file size and start a new one without any operator
intervention?
There are couple of things here. First, a WAV file on its own does not have a finite size limit, it is the volume that contains it which limits its size. In older FAT (and FAT16) environments the largest single volume (and file) was 2 GB (remember the fun when installing a large drive with Window 95 and having multiple partitions?).
The 744T and 722 recorders data volumes are formatted and write to FAT32 file structures. This formatting allows the drive to directly mount in a wide variety of computer platforms, including Windows, Mac OS, and Linux. Via the FireWire connection both internal drives (internal HD and CF) appear as external FAT32 volumes. The 7-Series recorders can format volumes up to the 2 TB. (NOTE: Windows XP and W2K have a limitation on FAT32 drive formatting - XP can format a FAT32 volume to a maximum of 32 GB, although it can read FAT32 volumes as large as 2 TB.)***
FAT32 formatting has a maximum single file size limitation of 4 GB. While that means that you could have thousands of files on the drive, the largest any one file can be is 4 GB. The 744T and 722 recorders will automatically split an audio file before the 4 GB size is reached and begin writing to a new file. When joined in an editing program these files match seamlessly with no samples lost. This is similar to an Audio CD which has multiple tracks on its volume. The 744T and 722 have menu-selectable file size maximums of 650 MB, 1 GB, 2 GB, and 4 GB. The 650 MB size allows the user to break a single, long form audio program into multiple CD-R sized files for backup to inexpensive CD-R medium.
***my note, XP has the limitation, not Win2000